The DWS series digital cabling system is a device specifically designed for the wiring harness bundling process. The digital cabling system has multiple screen sizes to choose from, supporting 1:1 drawing projection, seam compensation, and multi format data import. Equipped with functions such as highlight guidance, mandatory inspection points, MES docking, etc., the wiring process is visualized and traceable, greatly improving efficiency and reducing dependence on manual skills. It is suitable for small batch and multi variety wire harness production scenarios.
The DWS series digital cable routing system is designed for efficient and intelligent production of small and medium-sized wire harnesses, and is widely used in the fields of automotive, aerospace, and high-end equipment manufacturing. The system core is composed of industrial grade screens, with a single screen resolution of 3840 × 2160 (4K), and a physical seam of ≤ 5mm after splicing to ensure continuous and clear images. The screen supports 0 ° -70 ° angle adjustment and is equipped with a tempered glass protective layer to effectively resist collision damage during the wiring process.
The DWS series digital cable routing system integrates an industrial control host and a 19 inch standard control cabinet, with built-in display and control modules, power management systems, and tooling storage space, achieving an integrated layout. Equipped with customized suction cup fixtures, each with a load-bearing capacity of 5kg, it can flexibly fix cables and connectors.
Software system support DWG drawings and Excel wiring tables are automatically imported, with functions such as 1:1 accurate screen projection, seam compensation, automatic scaling of proportions, calibration of contact tables and drawings, highlighting of jumper wires, and setting of mandatory inspection points to ensure key process quality. The system supports QR code scanning and wiring, floating operation windows, and MES data docking to achieve traceable management of the entire production process.
The entire system is easy to operate, fast to change wires, and more than 6 times more efficient than traditional wooden wiring, significantly reducing manual dependence and material consumption. It is an ideal solution for modern intelligent wire harness production.
